Next-Generation Fleet Intelligence

See Every Volt.
Every Move.
Every Fault.

OmniTrace Global turns your ZASS electric forklift fleet into a connected, self-reporting ecosystem — battery health, vehicle diagnostics, driver behaviour and predictive maintenance, from one command center.

  • 120fps Live Data
  • ZASS-Native Integration
  • ISO 27001 Secured

MODULE 01 — POSITIONING

Live GPS & Zone Intelligence

Every vehicle, every second, on one live map. Sub-meter indoor positioning, drag-and-drop geofences and instant zone-breach alerts.

WAREHOUSE 03 — LIVE VIEWLIVE

MODULE 02 — ENERGY

Battery DNA

Cell-level voltage, thermal profiling and AI-powered degradation forecasting. Know the true health of every pack — before it costs you a shift.

PACK TOPOLOGY — 32 CELLSLIVE
0%SoC
0%SoH
0Cycles
0hRange

MODULE 03 — DATA

Full CAN Bus Intelligence

The OT-1 hub listens to every controller on the vehicle network — motor current, hydraulic pressure, lift height, steering angle — decoded and streamed live.

VEHICLE NETWORK — OT-1 HUBSTREAMING
BMSbattery mgmt
MCUmotor control
BCUbrake control
HMIdashboard
HYDhydraulics
OMNITRACE OT-1intelligence hub

MODULE 04 — DIAGNOSTICS

Fault Intelligence & DTC Decoder

Every diagnostic trouble code, decoded into plain language with severity, timestamp and a recommended action — pushed to your team the second it happens.

CRITICALERR_0x2A14
Motor Controller Overtemperature
FLT-0042 · Detected 5 min ago · Zone C-07
Action: Reduce load, inspect cooling fan circuit.
WARNINGERR_0x1B03
Battery Cell Voltage Imbalance
FLT-0017 · Detected 32 min ago · Charging Bay 2
Action: Schedule equalization charge tonight.
INFOSRV_0x0090
Planned Service In 18 Operating Hours
FLT-0008 · Forecast by ML maintenance model
Action: Auto-scheduled — parts reserved.

MODULE 05 — CONTROL · ZASS EXCLUSIVE

Driver Parameter Control

Push driver-specific vehicle behaviour over the air — speed limits, lift profiles, regen intensity — bound to RFID identity. Exclusive to ZASS vehicles.

DRIVER PROFILE — OTA CONFIGSYNCED
Mehmet YılmazRFID ****2841 · Shift A
Max Speed8 km/h
Lift Speed75%
Regen BrakingMedium
Acceleration Profile
SmoothStandardSport

MODULE 06 — ANALYTICS

Fleet Analytics & Reporting

Shift reports, utilization heatmaps and energy intelligence — benchmarked across your entire fleet and delivered before your morning coffee.

FLEET REPORT — LAST 7 DAYSAUTO
Energy Consumption — kWh / day
Utilization / Shift
Weekly Intensity
▲ 22% Energy Saved 3 Faults Prevented 98.1% Uptime
+0
Vehicles Online
0%
Uptime SLA
<0ms
Data Latency
0
Supported Industries

ROI Calculator

How much could your
fleet save yearly?

Drag the slider — savings are estimated from real OmniTrace fleet averages: energy optimization, prevented faults and recovered operating hours.

Fleet size25
€31,000Yearly savings
463 hRecovered hours
6 moPayback time

* Estimate — varies with fleet profile and shift patterns. Request a demo for an exact model.

Live Preview

Peek at the dashboard —
no login needed.

This map is a live simulation of the real Telemetry dashboard. Like it? Explore the full thing with the demo account.

WAREHOUSE 03 — LIVE VIEWLIVE
FLT-0042 · Motor overtemp
38°C
FLT-0008 · In operation
91.2%
FLT-0017 · Charging
64.0%

DEMO · OT-DEMO01 / zass2026

Open the Live Dashboard

In the Field

Built for the real warehouse floor.

From empty hangars to packed high-bay aisles — every ZASS truck on OmniTrace, reporting in real time.

ZASS forklift in a large distribution hangar
DISTRIBUTION · 24/7One fleet, total visibility
ZASS forklift lifting a load high on warehouse racking
HIGH-BAY · LIFTEvery metre tracked
ZASS forklift operator working in a warehouse
OPERATOR · RFIDDriver-aware control
ZASS forklift moving a wrapped pallet
PALLET FLOWThroughput, measured

In Motion

Enough talk —
watch it work.

ZASS forklift moving through warehouse aisles
WAREHOUSE OPERATIONS · 4KLive tracking in the aisles
ZASS forklift close-up with OmniTrace telemetry
ZASS × OMNITRACEThe hardware, up close

How It Works

From forklift to foresight
in four steps.

A 15-minute installation stands between your fleet and complete operational intelligence.

01

STEP 01 — HARDWARE

Plug-and-Play Installation

The OT-1 clips onto the ZASS vehicle's CAN port under the overhead guard. No wiring harness surgery, no downtime — 15 minutes per vehicle, tools included.

ZASS forklift rear three-quarter view
02

STEP 02 — ACQUISITION

Real-Time Data Acquisition

The unit reads every frame on the vehicle network — battery, motors, hydraulics, steering — sampling 200+ parameters continuously without touching vehicle behaviour.

03

STEP 03 — TRANSMISSION

Secure Cloud Transmission

4G/LTE uplink wrapped in TLS 1.3, payloads encrypted with AES-256. Telemetry lands in the OmniTrace cloud in under 200 milliseconds — anywhere on earth.

04

STEP 04 — INTELLIGENCE

Your Command Center

Live maps, battery DNA, fault feeds and OTA control — rendered at 120fps in the Telemetry dashboard, with alerts that find you before problems find your fleet.

THE DEVICE

OmniTrace OT-1 Intelligence Unit

Built for the harshest industrial environments.
Engineered for the most demanding data requirements.

4G LTE + GPSdual-band antenna
CAN Bus InterfaceZASS-native protocol
IP67 Rateddust & water sealed
-40°C to +85°Coperating range
AES-256 Encryptedsecure element on-chip
96h Battery Backupuninterrupted telemetry
Dimensions85 × 55 × 18 mm
Weight120 g
Power input9–60 V DC
Battery backup96 h
ConnectivityLTE Cat-M1 · NB-IoT · 4G fallback
PositioningGPS · GLONASS · Galileo + indoor beacons
Vehicle busCAN 2.0B · J1939 · ZASS native
ProtectionIP67 · −40 °C to +85 °C
SecurityAES-256 · TLS 1.3 · secure boot
CertificationsCE · FCC · UKCA · E-Mark

Solutions

Proven where uptime
is non-negotiable.

Five industries. One intelligence layer. Drag to explore.

Large distribution warehouse

Large-Scale Distribution

Monitor 500+ forklifts across multiple facilities from one dashboard — with per-site benchmarking.

Explore
High-bay cold storage racking

Cold Chain Logistics

Battery chemistry tracking in -30°C storage with thermal alerts before capacity collapses.

Explore
Forklift moving pallet at terminal

Ports & Terminals

Real-time quay positioning for reach stackers and empty handlers — in salt, heat and dust.

Explore
Operator on forklift in plant

Automotive Manufacturing

Lean floor optimization with zero-downtime predictive maintenance on line-feeding fleets.

Explore
Food and beverage warehouse

Food & Beverage

HACCP-compliant zone management with hygiene-grade operational logging, audit-ready.

Explore

Case Studies

Operators who stopped
guessing. Forever.

0%drop in forklift incidentsAUTOMOTIVE TIER-1 · 90 DAYSRead the story →
+0%energy saved per shift3PL OPERATOR · 540 TRUCKSRead the story →
0unplanned downtime eventsCOLD CHAIN · 12 MONTHSRead the story →

About Us

The team obsessed with
forklift data.

OmniTrace Global started with a single question: why can't a fleet manager know the true state of every truck, instantly? Today our OT-1 platform for ZASS electric forklifts brings every signal — from battery chemistry to driver behaviour — into one command center.

Our engineers come from power electronics, CAN networking and fleet operations — we speak the language of the teams who actually drive the floor.

2021

ZASS partnership

Official telemetry partnership signed with ZASS; first OT-1 prototype on a truck.

2023

OT-1 launch

Production OT-1 and the Telemetry platform go live — first 100 vehicles connected in 6 weeks.

2024

1,000th vehicle

Expansion into cold chain and port operations; the 1,000th vehicle activated in İzmir.

2026

3,200+ vehicles · 7 industries

Today we are the intelligence layer for fleets in 11 countries, at a 99.97% uptime SLA.

Comparison

Why a classic GPS tracker
is not enough.

CapabilityClassic GPS trackerOmniTrace OT-1
Live location
Sub-meter indoor positioning
Cell-level battery data
CAN bus — 200+ parameters
DTC decoding + recommended action
OTA driver parameters
Predictive maintenance (ML)
Offline bufferingLimited72h
Installation time1–2 hours15 min

Pricing

Plans that scale
with your fleet.

Every plan includes OT-1 hardware, installation and unlimited users.

Starter

€15 /vehicle·mo

UP TO 10 VEHICLES

  • Live map & zone alerts
  • Battery telemetry (SoC/SoH)
  • Fault code decoding
  • E-mail notifications
Request Quote
MOST POPULAR

Pro

€29 /vehicle·mo

UP TO 50 VEHICLES

  • Everything in Starter
  • Fleet analytics & shift reports
  • OTA driver parameter control
  • Predictive maintenance (ML)
  • REST API access
Request Quote

Enterprise

Custom

UNLIMITED · MULTI-SITE

  • Everything in Pro
  • 99.97% uptime SLA
  • SSO & advanced permissions
  • Dedicated success manager
Contact Sales

FAQ

Your questions,
answered straight.

About 15 minutes per vehicle. The OT-1 clips onto the ZASS truck's CAN port — no harness surgery, no firmware changes, no downtime. A 50-truck fleet is typically done within a single shift.
Core telemetry (position, hours, impact) works on most electric forklifts with CAN 2.0B/J1939. Deep integrations — cell-level battery data and OTA driver parameters — are exclusive to ZASS vehicles.
You own 100% of your data. It is stored encrypted (AES-256) in EU and Türkiye data centers, fully GDPR and KVKK compliant. Full export or permanent deletion is available on request, any time.
The OT-1 is built for offline resilience: it buffers up to 72 hours of data locally and syncs compressed batches when connectivity returns. LTE Cat-M1/NB-IoT is designed for deep indoor coverage; facility Wi-Fi can be added as a fallback channel.
Every push is cryptographically signed, validated on the vehicle, and applied only while the truck is in a safe state (stationary). Each change is written to an audit log — who, when, what — and can be rolled back in one click.
Ready to Activate Your Fleet?

Connect. Monitor. Optimize.Your entire fleet, intelligently wired.

Join the companies that have already unlocked complete visibility into their ZASS forklift fleets. Get started in minutes.

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