Next-Generation Fleet Intelligence

See Every Volt.
Every Move.
Every Fault.

OmniTrace Global turns your ZASS electric forklift fleet into a connected, self-reporting ecosystem — battery health, vehicle diagnostics, driver behaviour and predictive maintenance, from one command center.

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  • 120fps Live Data
  • ZASS-Native Integration
  • ISO 27001 Secured

MODULE 01 — POSITIONING

Live GPS & Zone Intelligence

Every vehicle, every second, on one live map. Sub-meter indoor positioning, drag-and-drop geofences and instant zone-breach alerts.

WAREHOUSE 03 — LIVE VIEWLIVE

MODULE 02 — ENERGY

Battery DNA

Cell-level voltage, thermal profiling and AI-powered degradation forecasting. Know the true health of every pack — before it costs you a shift.

PACK TOPOLOGY — 32 CELLSLIVE
0%SoC
0%SoH
0Cycles
0hRange

MODULE 03 — DATA

Full CAN Bus Intelligence

The OT-1 hub listens to every controller on the vehicle network — motor current, hydraulic pressure, lift height, steering angle — decoded and streamed live.

VEHICLE NETWORK — OT-1 HUBSTREAMING
BMSbattery mgmt
MCUmotor control
BCUbrake control
HMIdashboard
HYDhydraulics
OMNITRACE OT-1intelligence hub

MODULE 04 — DIAGNOSTICS

Fault Intelligence & DTC Decoder

Every diagnostic trouble code, decoded into plain language with severity, timestamp and a recommended action — pushed to your team the second it happens.

CRITICALERR_0x2A14
Motor Controller Overtemperature
FLT-0042 · Detected 5 min ago · Zone C-07
Action: Reduce load, inspect cooling fan circuit.
WARNINGERR_0x1B03
Battery Cell Voltage Imbalance
FLT-0017 · Detected 32 min ago · Charging Bay 2
Action: Schedule equalization charge tonight.
INFOSRV_0x0090
Planned Service In 18 Operating Hours
FLT-0008 · Forecast by ML maintenance model
Action: Auto-scheduled — parts reserved.

MODULE 05 — CONTROL · ZASS EXCLUSIVE

Driver Parameter Control

Push driver-specific vehicle behaviour over the air — speed limits, lift profiles, regen intensity — bound to RFID identity. Exclusive to ZASS vehicles.

DRIVER PROFILE — OTA CONFIGSYNCED
Mehmet YılmazRFID ****2841 · Shift A
Max Speed8 km/h
Lift Speed75%
Regen BrakingMedium
Acceleration Profile
SmoothStandardSport

MODULE 06 — ANALYTICS

Fleet Analytics & Reporting

Shift reports, utilization heatmaps and energy intelligence — benchmarked across your entire fleet and delivered before your morning coffee.

FLEET REPORT — LAST 7 DAYSAUTO
Energy Consumption — kWh / day
Utilization / Shift
Weekly Intensity
▲ 22% Energy Saved 3 Faults Prevented 98.1% Uptime
+0
Vehicles Online
0%
Uptime SLA
<0ms
Data Latency
0
Supported Industries

In the Field

Built for the real warehouse floor.

From empty hangars to packed high-bay aisles — every ZASS truck on OmniTrace, reporting in real time.

ZASS forklift in a large distribution hangar
DISTRIBUTION · 24/7One fleet, total visibility
ZASS forklift lifting a load high on warehouse racking
HIGH-BAY · LIFTEvery metre tracked
ZASS forklift operator working in a warehouse
OPERATOR · RFIDDriver-aware control
ZASS forklift moving a wrapped pallet
PALLET FLOWThroughput, measured

How It Works

From forklift to foresight
in four steps.

A 15-minute installation stands between your fleet and complete operational intelligence.

01

STEP 01 — HARDWARE

Plug-and-Play Installation

The OT-1 clips onto the ZASS vehicle's CAN port under the overhead guard. No wiring harness surgery, no downtime — 15 minutes per vehicle, tools included.

ZASS forklift rear three-quarter view
02

STEP 02 — ACQUISITION

Real-Time Data Acquisition

The unit reads every frame on the vehicle network — battery, motors, hydraulics, steering — sampling 200+ parameters continuously without touching vehicle behaviour.

03

STEP 03 — TRANSMISSION

Secure Cloud Transmission

4G/LTE uplink wrapped in TLS 1.3, payloads encrypted with AES-256. Telemetry lands in the OmniTrace cloud in under 200 milliseconds — anywhere on earth.

04

STEP 04 — INTELLIGENCE

Your Command Center

Live maps, battery DNA, fault feeds and OTA control — rendered at 120fps in the Telemetry dashboard, with alerts that find you before problems find your fleet.

THE DEVICE

OmniTrace OT-1 Intelligence Unit

Built for the harshest industrial environments.
Engineered for the most demanding data requirements.

4G LTE + GPSdual-band antenna
CAN Bus InterfaceZASS-native protocol
IP67 Rateddust & water sealed
-40°C to +85°Coperating range
AES-256 Encryptedsecure element on-chip
96h Battery Backupuninterrupted telemetry

Solutions

Proven where uptime
is non-negotiable.

Five industries. One intelligence layer. Drag to explore.

Large distribution warehouse

Large-Scale Distribution

Monitor 500+ forklifts across multiple facilities from one dashboard — with per-site benchmarking.

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High-bay cold storage racking

Cold Chain Logistics

Battery chemistry tracking in -30°C storage with thermal alerts before capacity collapses.

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Forklift moving pallet at terminal

Ports & Terminals

Real-time quay positioning for reach stackers and empty handlers — in salt, heat and dust.

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Operator on forklift in plant

Automotive Manufacturing

Lean floor optimization with zero-downtime predictive maintenance on line-feeding fleets.

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Food and beverage warehouse

Food & Beverage

HACCP-compliant zone management with hygiene-grade operational logging, audit-ready.

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Case Studies

Operators who stopped
guessing. Forever.

Ready to Activate Your Fleet?

Connect. Monitor. Optimize.Your entire fleet, intelligently wired.

Join the companies that have already unlocked complete visibility into their ZASS forklift fleets. Get started in minutes.

Request a Demo — Free Open Telemetry Dashboard
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