The Platform

One device. Every signal on your fleet.

The OmniTrace OT-1 turns each ZASS electric forklift into a connected, self-reporting machine — six intelligence modules, one rugged unit, zero downtime to install.

Six modules, one source of truth.

Everything a fleet manager needs to see — battery, motion, faults and people — in a single command center.

Live GPS & Zone Intelligence

Sub-meter indoor positioning, drag-and-drop geofences and instant zone-breach alerts.

  • Indoor + outdoor tracking
  • Movement heat trails
  • Zone authorization

Battery DNA

Cell-level voltage, thermal profiling and AI degradation forecasting per pack.

  • Per-cell SoC / SoH
  • Charge-cycle history
  • Replacement forecasting

Full CAN Bus Intelligence

200+ live parameters — motor current, hydraulics, steering, lift height — decoded in real time.

  • ZASS-native protocol
  • Raw frame access
  • Live streaming

Fault Intelligence & DTC Decoder

Every trouble code translated to plain language with severity and a recommended action.

  • Instant push alerts
  • Full fault history
  • Guided resolution

Driver Parameter Control

Push driver-specific speed, lift and regen profiles over the air, bound to RFID identity.

  • Per-driver limits
  • RFID / PIN access
  • Full audit trail

Fleet Analytics & Reporting

Shift reports, utilization heatmaps and energy intelligence across your whole fleet.

  • Energy per shift
  • Predictive maintenance
  • Fleet benchmarking

The OT-1 hardware

Built for the harshest industrial environments, engineered for the most demanding data requirements.

ZASS forklift with OmniTrace OT-1 installed
Dimensions85 × 55 × 18 mm
Weight120 g
ConnectivityLTE Cat-M1 · NB-IoT · 4G fallback
PositioningGPS · GLONASS · Galileo + indoor beacons
Vehicle busCAN 2.0B · J1939 · ZASS native
ProtectionIP67 · −40 °C to +85 °C
SecurityAES-256 · TLS 1.3 · secure boot
Battery backup96 h

Ready to see it on your fleet?

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